Appendix

Appendix 1: Ecoinvent processes

Table A1 List of ecoinvent 3.11 processes used in the GHG quantification model

Process type
Ecoinvent activity

Transport, truck

  • market for transport, freight, lorry, 7.5-16 metric ton, diesel, EURO 5 | Cutoff, U, RER

NiMH battery recycling

  • treatment of used Ni-metal hydride battery, pyrometallurgical treatment l used Ni-metal hydride battery l Cutoff, U, GLO

Li-ion battery recycling

  • 64%: treatment of used Li-ion battery, pyrometallurgical treatment l used Li-ion battery l Cutoff, U, GLO

  • 36%: treatment of used Li-ion battery, hydrometallurgical treatment l used Li-ion battery l Cutoff, U, GLO

Pb-acid battery recycling

  • treatment of scrap lead acid battery, remelting l lead l Cutoff, U, RER

Common steps

  • market for solvent, organic l solvent, organic l Cutoff, U, GLO

  • Baking soda solution

    • 10.7%: market for sodium bicarbonate l sodium bicarbonate | Cutoff, U, RER

    • 89.3%: market for water, completely softened | water, completely softened | Cutoff, U, RER

  • market for textile, knit cotton | textile, knit cotton | Cutoff, U, GLO

  • market group for electricity, medium voltage l electricity, medium voltage l Cutoff, U, RER

Refurbishing steps

  • New BU:

    • NiMH: BU-related processes from NiMH battery production

    • Li-ion:

      • NMC811: battery cell production, Li-ion, NMC811 l battery cell, Li-ion, NMC811 l Cutoff, U, RoW

      • NMC111: battery cell production, Li-ion, NMC111 l battery cell, Li-ion, NMC811 l Cutoff, U, RoW

      • LFP: battery cell production, Li-ion, LFP l battery cell, Li-ion, LFP l Cutoff, U, RoW

      • NCA: battery cell production, Li-ion, NCA l battery cell, Li-ion, NCA l Cutoff, U, RoW

    • Pb-acid:

      • battery production, lead acid, rechargeable, stationary l battery, lead acid, rechargeable, stationary l Cutoff, U, RoW

  • New BMS:

    • battery management system production, for Li-ion battery l battery management system production, for Li-ion battery l Cutoff, U, GLO

  • New auxiliary components:

    • Glass fiber reinforced plastics:

      • market for glass fibre reinforced plastic, polyamide, injection moulded l glass fibre reinforced plastic, polyamide, injection moulded l l Cutoff, U, GLO

    • Plastics (polyethylene):

      • market for polyethylene, high density, granulate l polyethylene, high density, granulate l Cutoff, U, RER

      • injection moulding l injection moulding l Cutoff, U, RER

    • Plastics (polypropylene):

      • market for polypropylene, granulate l polypropylene granulate l Cutoff, U, RER

      • injection moulding l injection moulding l Cutoff, U, RER

    • Battery module packaging:

      • market for battery module packaging, Li-ion l battery module packaging, Li-ion l Cutoff, U, GLO

    • Aluminium:

      • market for aluminium, cast alloy l aluminium, cast alloy l Cutoff, U, GLO

      • market for sheet rolling, aluminium l sheet rolling, aluminium l Cutoff, U, GLO

    • Steel:

      • market for steel, low-alloyed, hot rolled l steel, low-alloyed, hot rolled l Cutoff, U, GLO

    • Electric connectors (wire):

      • market for electric connector, wire clamp l electric connector, wire clamp l Cutoff, U, GLO

    • Electric connectors (buss):

      • market for electric connector, peripheral type buss l electric connector, peripheral type buss l Cutoff, U, GLO

    • Electronic components (other)

      • market for electronic component, passive, unspecified l electronic component, passive, unspecified l Cutoff, U, GLO

Regeneration steps

  • New electrolyte:

    • Li-ion: electrolyte production, for Li-ion battery l electrolyte, for Li-ion battery l Cutoff, U, GLO

    • Pb-acid:

      • 38%: market for sulfuric acid production l sulphuric acid l Cutoff, U, RER

      • 62%: market for water, completely softened | water, completely softened | Cutoff, U, RER

    • NiMH: market for electrolyte, KOH, LiOH additive l electrolyte, KOH, LiOH additive l Cutoff, U, GLO

  • Pb-acid electrolyte treatment:

    • market for quicklime, milled, packed l quicklime, milled, packed l Cutoff, U, RER

Residual waste

  • Incineration (50%): treatment of hazardous waste, hazardous waste incineration l hazardous waste for incineration l Cutoff, U, Europe without Switzerland

  • Landfill (50%): treatment of inert waste, sanitary landfill l inert waste l Cutoff, U, RER

New battery production

  • NiMH:

    • battery production, NiMH, rechargeable l battery, NiMH, rechargeable l Cutoff, U, GLO

  • Li-ion:

    • 60% - NMC:

      • 50%: NMC811: battery production, Li-ion, NMC811 l battery, Li-ion, NMC811, rechargeable l Cutoff, U, RoW

      • 50%: NMC111: battery production, Li-ion, NMC111 l battery, Li-ion, NMC111, rechargeable l Cutoff, U, RoW

    • 30%: battery production, Li-ion, LFP, rechargeable l battery, Li-ion, LFP, rechargeable l Cutoff, U, GLO

    • 10%: battery production, Li-ion, NCA, rechargeable l battery, Li-ion, NCA, rechargeable l Cutoff, U, RoW

  • Pb-acid:

    • battery production, lead acid, rechargeable, stationary l battery, lead acid, rechargeable, stationary l Cutoff, U, RoW

Appendix 2: Lifetimes of new and refurbished batteries

Table A2 Summary of assumed lifetimes, of new and refurbished batteries by battery type and chemistry.

Battery type
Battery chemistry
BU% mass in battery pack
Lifetime new (years)
Lifetime second life (years)

LMT

Li-ion

70%

6

5

LMT

NiMH

74%

6

5

EV/HEV

Li-ion

83%

8

5

EV/HEV

NiMH

74%

8

5

SLI

Pb-acid

100%

8

6

ESS

Li-ion

70%

8

6

ESS

NiMH

74%

8

6

ESS

Pb-acid

100%

8

6

Appendix 3: Detailed baseline scenario market shares

Table A3 Summary of baseline scenario battery waste treatment, per battery type and chemistry.

Battery type

Chemistry

EU EPR collection target in 2028

Europe EOL market share

Adjusted Europe EOL

LMT

Li-ion:

  • NMC: 60%

    • 50% NMC811

    • 50% NMC111

  • LFP: 30%

  • NCA: 10%

NiMH

51%

PRO collection schemes:

  • Battery second life: 10%

  • Recycling: 90%

PRO collection schemes:

  • Battery second life: 7%

  • Recycling: 93%

LMT

Li-ion:

  • NMC: 60%

  • LFP: 30%

  • NCA: 10%

NiMH

49%

Outside PRO schemes:

  • Battery second life: 19%

  • Recycling: 75%

  • Landfill and incineration: 6%

Outside PRO schemes:

  • Battery second life: 13.3%

  • Recycling: 80.7%

  • Landfill and incineration: 6%

EV/HEV

Li-ion

NiMH

100%

Battery second life: 25%

Recycling: 75%

  • Battery second life: 17.5%

  • Recycling: 82.5%

SLI

Pb-acid

100%

Recycling: 100%

Recycling: 100%

ESS

Li-ion

Pb-acid

Li-ion

100%

Recycling: 100%

Recycling: 100%

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